Revising TipRacks

This is very nice!

@cwehrhan, do you know whether the process of removing the lid for the tip rack is automatable?

I don’t think modelling the TipSpot to refer to the bottom of the tip_rack holes is universally logical:

  • for EmbeddedTipRacks the hole_size_z gives the tz/za location but for StandingTipRacks the hole_size_z does not
  • TipSpot is a ā€œspotā€ by name, i.e. a 2D object (?)
  • I am not aware of a use case for the explicit recording of the hole_size_z by itself (?)

If TipSpot were to be defined by the top of the hole opening it would…

  1. be universally applicable to all tipracks,
  2. always be defined with its own dx, dy, and dz location relative to the tip rack itself,
  3. instantly provide the machine-required tz/za information and
  4. would be easily measure-able by the machine (in this case STAR) itself via ztouch probing.

Note: I added a model for the hamilton_96_embeddedtiprack_raised (?) which Hamilton seems to call 96-Well Tip Adapter (even though a well, by definition, has a bottom and this tip rack has only holes) as an example of another Hamilton EmbeddedTipRack.

I checked out the labware definitions for the tips in Venus, and it turns out the collar height is defined as ā€œsegment 1ā€ for the tip container definition (10mm for the 1000s (pic below), 8mm for the 300s and the 50s).

For what it’s worth, Venus defines the tip z location by the distance from the bottom edge of the rack (the surface that rests on the tip carrier) to the end of the tip (they call this dimension ā€œdistance from base of rack to outer base of all containersā€, normally this would be the Z distance between a plate skirt and the bottom of a well).

Just thought I would put some additional info here, some of this may be obvious but just in case it’s not:

  • There are two versions of the 96-well tip adapter: one for CORE 1 heads and one for CORE 2 heads – they have slightly different geometry. It would make sense to specify which one you’re using to avoid confusion in the future (the CORE 2 one has ā€œCORE 2ā€ engraved into it) Not sure if CORE 2 is supported in PLR yet? There is a firmware update for instruments that have the CORE 2 tip attachment mechanism.
  • What you guys are calling ā€œembedded tip racksā€ have historically been referred to as FTRs (officially ā€œframed tip rackā€ from Hamilton, sometimes we used to call them ā€œfloating tip racksā€. Just an FYI, don’t necessarily think there’s anything wrong with calling it embedded.
  • I’ve never seen Hamilton Standard/Framed/Embedded tip racks nested into each other, only NTRs and stacked tip boxes. Physically, they do actually nest ok, but there is a lot of XY play in the location when doing so. Picking these racks up and placing them into a nest with the CORE grips or iSWAP doesn’t work very well – hard to squeeze the tabs that hold them into tip nests. You would also run into traverse-height limits quickly with the 1000uL tips.

I’m curious if anyone has used nested tip racks in PLR yet? I see there is an NTR carrier definition in resources.

3 Likes

are the sizes actually different? so far we have only been using one definition and it seems fine? if they are different we would need two definitions. the current definitions are definitely based on core-i (core-ii wasn’t released yet when I made them…)

Ya they are different – the CORE 2 one is thicker. I believe this is because the CORE 2 mandrels/stop disks are longer (they seat more deeply into the tips), so the adapter needs to be taller to prevent them from hitting something next to it during an offset tip pickup.

3 Likes

Yes you can, I think iswap would work but have mostly done it with the CORE grips.

Also they use the same inner plastic holder as regular embedded tip racks.

2 Likes

I can’t find it right now but Artel ran a study that showed the Hamilton 96heads have ā€œedgeā€ effects when picking up tips. Hamilton added the two middle pins to the tip racks after that. Still if you’re looking for the highest precision dispense its best to pickup from these…. we rarely do though. Just wanted to point this out that they aren’t just used for sorting. I did find this poster from artel, but I swear there’s a real study/poster. Might be off topic lol

2 Likes

and 6 mm for the 10 uL tips? :slight_smile:

Yes, isn’t this why the TipRacks are ā€œhardcodedā€ to a specific tip type in VENUS?

Absolutely - I have actually only ever used CO-RE II (which should rather be called ā€œMetal Bearing Expansionā€ Technology imo because there is no O-Ring Expanding anywhere anymore [to my knowledge] :sweat_smile: ).

To my understanding, the firmware update actually takes care of all the updates?
At least I never had any (noticeable) issues with CO-RE II tips.

Thank you @adamferguson !!
This is some very important and actionable information. It makes a lot of sense to raise this embedded tip rack higher considering the longer ā€œCO-RE IIā€ head bottoms!
But I did not know about it and you might have just saved my 96-head from an uncomfortable encounter with a tip carrier during the planned (but not yet PLR-possible) partial tiprack pickup :slight_smile:
I’ll make sure to use the correct, taller hamilton_96_embeddedtiprack_raised_core2.

:open_mouth:

You mean that tips on the periphery might not be…
(1) picked up properly (e.g. the center of the tiprack bends downwards under the pressured of the 96-head and therefore the tips on the periphery would tilt inwards?), or
(2) might have incomplete sealing of the old expanded (black rubber) O-ring or new lowered (red rubber) O-ring, leading to air-creep into the piston and resulting failure of aspiration/dispensation accuracy?

And that a totally flat sturdy surface like the hamilton_96_embeddedtiprack_raised_core1/2 is the way to ensure this cannot happen?

1 Like

It was 100% present with CORE1 and tip rack adapters that did not have the two metal pins. It was still somewhat present with the metal pin supports. I believe it was O-ring not sealing all the way as the middle of the rack bent so much… though this was discovered before my time and the two pin tip racks were already implemented. I swear there’s an artel poster for it but can’t find it anywhere. I believe it was very very small amount, but still no one was measuring heat maps of plates until artel and they found this error.

I have no idea if this is replicable with CORE2….

It’s more of the rigid surface.

2 Likes

Bowed decks too…:Checking Dispensing Volume - #21 by DanielYip - liquid-handling - Lab Automation Forums

^ I wouldn’t be surprised if this was a missed diagnosis of the rack bending tbh

Yes looks like 6mm for the 10uL tips (don’t have physical ones to confirm though)

Great – one less thing to worry about :slightly_smiling_face: .

2 Likes